Digital Printing vs. Rotogravure Printing: Which is Best for Packaging Bags

Apr 26, 2024

Packaging bags are everywhere around us, and have you ever wondered how those vibrant designs and eye-catching logos get printed on them? Well, today, we’re going to unveil the secrets of two fascinating printing methods used in the packaging industry: digital printing and rotogravure printing. Each of them has its own magic, so let’s take a closer look at what makes them special and which one could be the perfect fit for your packaging needs!

Digital Printing:

First up, we have digital printing, the tech-savvy wonder of the printing world. What’s great about digital printing is its flexibility and customization power. You can print small quantities of bags with different designs, logos, or text – perfect for personalized packaging or short runs.Like couple hundreds or couple thousand pieces printing.

Another awesome thing is its speed. Digital printing doesn’t need those old-fashioned printing plates, so it cuts down on setup time. That means you get your packaging bags quickly, which is perfect for those last-minute orders.Normally the lead time for the digital printing is about 5-15 days based on the bag type and quantity.

Oh, and colors! Digital printing is a rock star when it comes to accurate color reproduction. You’ll get vibrant, eye-catching designs with all the little details popping out just the way you want them.The digital prinitng use the CMYK printing,all color can be printed with CMYK.

Plus, it’s budget-friendly for smaller jobs. Since you don’t have to mess with pricey cylinders, the costs stay low, making it economical for small-batch orders. 

And hey, here’s a bonus – it’s eco-friendly too! Less waste, fewer resources used – it’s a green choice for environmentally-conscious packaging.

Rotogravure Printing:

Now, let’s meet the veteran, rotogravure printing. This method is all about high-volume production. If you need loads of packaging bags, this one’s got your back.For example ,if you need dozans of thousand pieces of the bags ,then rotogravure printing is more situable.

You see, rotogravure printing is like a magician with its engraved cylinders. These cylinders create super-sharp images and intricate designs, adding a touch of premium quality to your bags. So, if you’re aiming for top-notch packaging with that wow factor, rotogravure’s got your name written all over it.

And rotogravure printing is using the CMYK and spot color printing,which make the printing color more correct and stable.
And let’s talk about special effects. You know, metallic finishes, embossing ,golden stamp,UV printing- those little touches that make packaging look luxurious. Rotogravure printing can handle all of that with style.

Sure, it takes a bit more time to set up those cylinders, but once it’s rolling, you’ll see the cost savings. The more bags you print, the less you pay per unit. So, it’s great for large-scale productions.

Final Thoughts:

To sum it up, if you’re looking for flexibility, quick turnaround, and cost-effectiveness for small print runs, digital printing is the way to go. It’s like your handy, modern-day sidekick.

On the other hand, if you’re after top-notch quality, eye-catching designs, and want to impress with special finishes, rotogravure printing is your go-to superhero for high-volume packaging.

When choosing between the two, consider factors like the quantity you need, design complexity, turnaround time, and your budget. And, of course, reach out to experienced printing service providers to guide you in making the best decision for your packaging needs. Happy printing!