How to Make Your Custom Mylar Bags

Jul 5, 2025

Custom mylar bags are the perfect option for packaging any product because of their resistance, flexibility, and, most importantly, the branding potential. In case you still don’t know how to make custom mylar bags, we here give a basic guide to easily complete the task.

Step 1: Identify Your Packaging Needs

The first thing to do to make your custom mylar bags is to meet the product requirements. You may ask yourself the following questions:

What are the weight and measurements of the product? For instance, 3.5 grams of dried fruit can be packed in a 10 cm x 2.7 cm x 5 cm stand up pouch, whereas 28 g of dried fruit might require a size of 15 cm x 2.3 cm x 8 cm.

Are any special properties required? Some of the features, like kid-safe closures, smell-free layers, or transparent parts, may be added functionality of your package.

What image do you have in mind for your brand? The custom printing, holographic treatments, or soft-touch textures can add that cool factor to your brand imagery. Beyin Packing, the professional packaging supplier, lets you explore all these questions, and they provide such services as free consultations, from which you will receive their comments on various aspects of the packaging and the decision on the right type of bags (e.g. those either of foil or kraft paper layers) to use from among the many available options like flat-bottom, stand-up pouches).

Step 2: Choose the right printing method

The printing method is determined by the production size and budget:

Digital printing

This method is good for a small amount of production: No minimum order quantity (MOQ), very convenient for product tests and market responses.

Super rapid delivery: For example, express delivery in 7 days, no upfront printing fees.

Flexibility: Great for short runs of custom, uniquely designed Mylar bags.

Rotogravure printing

Best choice for large orders: At first, the minimum order quantities are set at 10,000 to 100,000 pieces, but typically, lower unit costs are as low as 10 times that of digital printing.

High-quality output: The bright, accurate, and highly saturated colors used make prints excellent for corporate identity.

For instance, if you have a new line of snacks, initially, you just digitally print the custom packaging bags to figure out the demand level. Once the demand for products grows, you can gradually convert it to rotogravure printing.

Step 3: Customize Functionality and Design

Add features and appeal to your bags in a smart way:

Seals and closures: Zippers that are convenient for reclosure, hanging holes that are easily displayed, and childproof locks for safety.

Structural design: Die-cut shapes, quad bags for stability, or flat bags for compact storage.

Branding elements: Pantone-matched prints, embossing, or matte finishes to make your products stand out.

Beyin Packing, a supplier, does offer free design support and die-cut lines to visualize your designs before production.

Step 4: Choose durable materials

Custom polyester film bags often use multiple layers of film to ensure:

Barrier protection: Oxygen, moisture, and light protection, which is critical for food, coffee, or cannabis.

Mechanical strength: Puncture resistance and stretch resistance to withstand shipping and handling.

Food safety: Food-grade inner film that meets global standards (e.g., RoHS, Reach).

Aluminum foil laminates are popular for their need to protect against odor and light, while kraft paper layers add an eco-friendly touch.

Step 5: Production and Delivery

The proper manufacturer should be able to simplify the production process:

Quality Control: Thorough inspections are carried out during all the stages of production for the purposes of maintaining print quality and bag durability.

Logistics Support: The manufacturer promises to deliver the products directly to the location with the customer, hence the customer is not troubled by the complexity of organizing the carriage of the goods.

Flexibility in Minimum Order Quantity: The advent of on-demand digital printing translates to facilitating no-MOQ testing, whereas rotogravure printing easily suits orders of great volumes.

Why Choose Professional Custom Packaging Solutions?

Custom Mylar bags are not only about functionality, but also about branding. Suppliers like Beyin Packing, with over 20 years of experience, offer:

Industry Expertise: Solutions for a wide range of products, including coffee, tea, pet food, and cosmetics.

Global Reach: Serving customers in the United States, Canada, the United Kingdom, and Europe, with more than 20 production lines.

Cost-Effectiveness: Whether producing 1,000 or 100,000 bags, we can provide tailored advice to balance quality and budget.

Conclusion

Ready to create your own custom Mylar bags? First, identify your needs, choose the right printing method, and work with a trusted supplier. With the right approach, your packaging can become a powerful marketing tool that attracts customers and enhances your brand.Of course, you can also contact us directly to provide you with one-stop customized service solutions!